3D Light Trans
Our missionThe 3D-LightTrans low-cost manufacturing chain will make textile reinforced composites affordable for mass production of components, fulfilling increasing requirements on performance, light weight and added value of the final product in all market sectors.

Project targets

1. Substantial increase of achievable complexity and flexibility in the realisation of 3D fabrics. Specially adapted weaving machinery will be developed to enable deep draped multilayer textiles with complex geometry and 3D reinforcement textile pre-forms with customized multifunctional structure.


2. Novel procedure for highly efficient production of TRPC parts. An enormous reduction of effort and increased reproducibility will be achieved through thermoforming of 3D fabrics made of hybrid yarn, which will be available in a variety of compositions with tailored properties.

 

3. Establishment of the complete manufacturing chain. Multifunctional product design and modelling, automation, supervision and quality control, as well as application specific finishing processes will be established, in order to improve existing and enable new products.

 

4. Enabling manufacturing of mass products requiring high customization and very short production times. 3D-LightTrans technology will be demonstrated in selected key automotive products and applicable in many other sectors, such as aerospace, consumer goods, medical devices, sports equipment and renewable energy.

 

 

 

Process/product property State of the art 3D-LightTrans
Average time consumed for production of 3D-shaped and multilayer fabric pre-form Draping tolerance; displacement of yarns in the fabric by draping 100%
1mm
40%
At least 0,5 mm (limited by the positioning accuracy of the handling system)
Draping tool occupation time for draping & positioning the pre-form 100% 30%
Reproducibility of fibre architecture Not defined Fibre displacement < 0,5 mm
Nr. of processing steps for production of preforms based on 3D-shaped fabric 3 up to 5 (incl. weaving, sewing, gluing…) 1 (using 3D-LightTrans adapted weaving machine)
Draping process In moulding tool Out of moulding tool
Processing time of composite forming (incl. tooling time) 100% (typically 1 hour for RTM) 15% (8-10 minutes with thermoforming)
Overall processing time 100% 30%
Overall costs 100% 55% (3)

 

(1) for a woven 3D textile construction with medium level of complexity
(2) Manual positioning in the mould and draping, actual time consume depending on the complexity
(3) on the basis of cost distribution shown in Fig. 23 in chapter 3 (Impact)

Project Coordinator

austrian_institute_of_technology
Dr. Marianne Hoerlesberger, AIT
marianne.hoerlesberger@ait.ac.at

Exploitation & Dissemination Manager

xedera
Dr. Ana Almansa Martin, Xedera
aam@xedera.eu

Download v-card Download v-card

Events Calendar

December  2017
  1 2 3
4 5 6 7 8 9 10
11 12 13 14 15 16 17
18 19 20 21 22 23 24
25 26 27 28 29 30 31
A project co-founded by the European Commission under the 7th Framework Program within the NMP thematic area
Copyright 2011 © 3D-LightTrans - All rights reserved